Commissioning Supervisor, COS

Описание

CURRICULUM VITAE
OMESH KUMAR SAHU
Role: Mechanical, Rotary-Static, Pre-Operation & Verification Commissioning, Piping engineer, Pipeline, Inspection Engineer
Mail id: Omesh_sah@yahoo.co.in
Skype id: Omesh_sah
Mobile No. 00919630702422 (India)

SUMMARY
Mechanical Engineer having 17 years' work experience in the field of Pre-Operation & Verification Commissioning, Rotary-Static parts, Fabrication, Quality Control and Quality Assurance, Maintenance Erection, Power plant, Smelter Plant, Process Piping, Petrochemical Refineries, Oil & Gas Plants, O&G Terminals Construction ,Midstream, Downstream, Downstream Well pads/heads, O&G and Cross Country pipe line, pressure vessels, Heat Exchangers, Reactors Storage tanks, Preparation of Test Packages and punching. Experienced (CDU / KHU / NHTU / ARDS / HOC / SGU / Hydrogen / Sulphur / SWS / ARU / Flares / Utilities Sulphur Granulation / Tank Farm / Marine). Experienced in NDT (RT/UT/PT/MT) inspection, Pressure test witnessing, checking the Completion of Systems and handover the final documentation Certification to the Client. Have worked in UAE, Kuwait, Saudi and India

QUALIFICATION
Diploma in Mechanical Engineering
TRAININGS / CERTIFICATIONS
Lead Auditor ISO 9001:2008
Certified Welding Inspector CSWIP 3.1, TWI
ASNT Level II
Auto Cad, Cad Academy (Autodesk)
General HAZCOM - Method of Statements & Job Safety Analysis.
Heat Stress, HSE Induction, House Keeping, Elementary First-Aid
Permit to Work (PTW), Log Out Tag Out (LOTO), Confined Space.
Work at Height, Fall Protection, And Mobile Equipment's.
Fire Fighting, Handling Fire Extinguisher.
H2S Breathing Apparatus, Safety Specifications & Pre-level Commissioning
COMPUTER SKILLS
Naviswork, Plant PcS, Petro PcS,FMCS
Microsoft Word, Excel, Power Point
MS-Project.

WORK EXPERIENCE
Employer: Brunel Energy (McDermott CB&I)
Location: Kuwait
Designation: Mechanical Engineer
Duration: Sep 2018 to April 2021.
Client: KNPC Clean Fuel Project (CFP) KNPC Kuwait
Employer: TUVSUD
Location: INDIA
Designation: As Mechanical Engineer (Fabrication, Erection, Inspection, PIPING, PIPELINE, STRUCTURE, TANK, PRESSURE-VESSEL)
Duration: June 2017 to Sep 2018.
Client: VARIOUS VENDER ACTIVITE & PROJECT (IOCL, HPCL, EIL, BHEL, NTPC, JSW, ADANI, RIL, ESSAR ETC.)
3. Employer: Hyundai Heavy Industries Co Ltd
Location: Saudi Arabia
Designation: Mechanical Engineer (Commissioning Fabrication, Erection, Inspection)
Duration: November 2015 to May 2017
Client: SAUDI ELECTRICITY COMPANY - SSPP POWER PLANT
Project: Project consists of STG, Boiler 2880MW, Pipeline and Oil Storage Tank
4. Employer: Tecnimont & Samsung JV
Location: UAE
Designation: Mechanical & Piping Engineer
Duration: April 2012 to September 2015
Client: BOROUGE (ADNOC GROUP)
Project: Borouge Plant III Expansion - Ruwais UAE
5. Employer: Moody International Pvt Ltd
Location: India
Designation: Piping & Pipeline Engineer
Duration: September 2010 to March 2012
Client: GAIL India
Project: Dahej-Vijaipur up gradation Pipe Line project 48" Dia. Dahej-Vijaipur DVPL-II
6. Employer: SPIE Oil & Gas
Location: UAE
Designation: Piping, Mechanical Engineer
Duration: May 2010 to August 2010
Client: Emirates Aluminium
Contractor: SNC LAVALIN &Worley Parsons Joint Venture
Project: Aluminum Refinery Expansion
7. Employer: Cairn Energy India Pvt Ltd
Location: India
Designation: Mechanical, Piping Engineer
Duration: November 2009 to May 2010
Project: Mangla Processing Terminal, Well Pad - Cairn
8. Employer: EDAC Engineering Ltd
Location: India
Designation: Engineer
Duration: June 2008 to November 2009
Project: JSWERL 4x300 MW (Shanghai Boiler Group)
9. Employer: Sunil Hi Tech Pvt Ltd
Location: India
Designation: Engineer
Duration: August 2004 to May 2008
Client: Bharat Aluminium Company Ltd - BALCO
Project:4x135 MW (Sepco Boiler group) & Smelter at BALCO
Responsibilities
Ensure the Engineering activities are carried out within the established Time schedule and the budget of man hours allocated.
Supervising pipe foremen over pipe welder/pipe fabricator, fabricating / installing pipe and supports.
Walk down systems with P&IDs PEFS and ISO's to verify and making punch list of unresolved items.
Proficiency in blueprint reading, pipe layout, subcontractors scheduling, material procurement, safety
policies implementation, and lockout tag out (LOTO) procedures.
Ensure full compliance to company Fire & safety & Environment procedures/standards in all executed work-tasks and actively contributes to sections HSE.
Handle Job Safety Analysis to ensure completeness of resources, including information, tools and
material needed by staff to complete assigned tasks safely.
Identify potential HSSE risks (related to commissioning) and take appropriate steps to mitigate it look at inititves to improve the work within pre-commissioning and commissioning.
Site duties, Tool Box talks, Safety Meeting and Update of daily report, Hot & Cold work permit system and updаtеknowledge of Mechanical System.
Physical verification of installed piping in respect of isometric and P & ID, Pipe supports, valves and
LHS etc.
Conducting Pre-Operation & Verification test of mechanical activities Packages Ensures that all commissioning activities are completed in a safe, efficient and cost-effective manner Provides day to day support to Commissioning activities and lease client proper documentation to facilitate work and up-date records.
Responsible & Coordinating for the coordination work of all mechanical, piping, various equipment
pre-commissioning and commissioning activities as per approved drawing, testing MS & standard.
Prepare all testing dossiers along with proper document to safely execute the work (Drawings, procedures, etc.)
Clearance of the commissioning and construction punch list, Analyzing of the commissioning
Procedures and Instruction Updating Process Engineering Flow Scheme (PEFS) and Utility
Engineering Flow Scheme (UEFS)
Co-ordination, carried out RFC, RFSU walk down, preparing punch and clear the punch as pre
Commissioning recommendations Identifying of all required participant commissioning.
Preparation & carried out the Mechanical run for various rotating equipment, nitrogen/helium leak test loops, flushing, alkali boil out, nitrogen, purging.
Having Knowledge of Mechanical equipment's such as Turbine, Compressor, Pumps, Gear box fin
fan, Agitator, coupling, cooling tower fans, etc.
Preservation and maintenance of rotating equipment after equipment commissioning and start-up performing various activities related to rotating equipment likes lube oil flushing, alignment, lubrication, vibration checks, start-up etc.
Monitor and maintain rotating equipment in healthy condition (vibration, lubrication level, mechanical seal, gland packing, bearings, etc.).
Monitor & Supervise and witness ongoing pre-commissioning and commissioning tasks of upstream
Midstream and Downstream.
As part of the integrated multi discipline commissioning team be responsible for, and safely
Undertake, discipline aspects of commissioning and start up tasks under operations Direction.
Responsible of pre-commissioning and commissioning activities for the utility's systems flange
Management & Clean Spool Policy mechanical activities Packages.
Mechanical Running Test runs of rotating equipment's, checking and Monitor the various parameters
Factory Acceptance Tests (FATS) and Site Integration Tests (SITs) execute mechanical commissioning activities and guide technicians during work execution.
Prepare rotating equipment for first start-up and ensure readiness for operation (removal of shipping locks, lubricating oil, alignment, packing installation, greasing, strainers installation, etc.).
Handling various activities such as mechanical interlock, pipeline pigging activities, spring support hot & cold setting, overhead crane functional and load testing, etc.
Perform Alignment for rotating equipment's using Graph alignment, Rim and Face& Reverse
Indicator Method as Applicable.
Performing various activities related to static equipment likes proper installation of internals inside the vessels as per drawing & specifications.
Investigate causes of defective operation of systems and equipment including interfaces to other systems and suggest modifications to equipment or operational conditions.
Ensure commissioning area is controlled, all energized systems clearly marked and barricaded off. access control in place, SIMOPS carefully assessed and controlled.
Preparation of Fabrication, Erection, pressure parts & Isometric drawing pressure parts of boiler like
header, panels, coils, Tubes & down comer pipes. Material inspection at site and construction material center align with drawing plans of different fabrication piping structure etc.
Implemented hydrostatic tests on systems to ensure they will function under the designed pressure
and temperatures. Fabrication & erection of the Oil & Gas Sector, Piping, tank (storage, Export), Boiler pressure Parts and Non-pressure parts, steel structure like соlumns, Ducts, ceiling girders W Beam R&B Beam Bracing Gritting Railing Etc., firefighting, sprinkle system, clean agent system.
Coordinates with Material Department, shop fabrication of pipes issue and delivery.
Drawings & constructions liaison work with sub-contractor and supporting staff.
Carry out Inspection, Installation and Commissioning as per approved Inspection and Test plan (ITP)
in Centrifugal Compressors and Steam turbines. Dry gas seals (Inspection prior to installation and
verification of seal piping cleanliness), Piping parallelism, Laser alignment checks as per vendor
specification, and Bolt tourqing and inspection.
Maintenance of Boiler & Turbine water wall, Economizer, Preheater, APH, ID-FD-PA Fan, conveyor
Scrapper, Bowl Mill & all Boiler and Turbine Auxiliaries, Overhauling and maintenance work like high
High pressure parts tube, valves, Bearing Clearances, etc.
Handled the care of repair joints & sought acceptance from Clients for Boarder cases joints Verifies the same to prevent reoccurrence Lowering inspection and witnessing holiday test during lowering.
Manage issuance of CARs/NCRs for site activates and maintain the CARs/NCRs register for
Reporting to Consult QA/QC, Corrective/preventive action proposed for CPARs/NCRs/SDR
Testing of materials at off- site Independent laboratory as per project specifications and international
standards Possess extensive international experience in NDT in the field of power plant, refineries,
petrochemical plant in oil & gas Industry.
Welding inspection which includes Fit-Up, Fabrication, Welding parameters, final Visual inspection of
completed welds and weld repair (Partial & through repair).
Hand experience in NDT inspection & PWHT, Radiography Films Interpretation, Magnetic particle
Inspection, Ultrasonic Inspection, and Liquid Penetrate Inspection.
Monitoring in welding process, preheat, inter pass Temperature, process Variables and Heat input
Review of WPS Matrix, PQR, NDT. review of NDT method like UT RT PT AUT and MT, WPS & welder qualification and applicable ranges of welder performances.
Hydro testing of U/G, A/G Piping using Dead weight Tester, water filling, thermal stabilization, air
volume calculation etc.
Documented compilation and verification of completed job in respect of approved drawing and ITP
for NDT clearance.
Installation, Inspection & Maintenance of Rotating Equipment's such as Turbine, compressor, pumps fans blowers etc.
Inspection of pre padding activities in rocky areas as per tender documents.
Conducted site visits, Site survey, route survey and marking, prepared route drawings, expansion loops, road crossings, tie-in points, flow line sizing.
Conducted design reviews & checked support for pipe work and fittings, in a variety of materials, construction of high-density polyethylene lined flow lines HDPE, LDPE, GRP, and GRE glass reinforced epoxy or reinforced thermoplastic flow lines as standard ISO 14692, ISO 4427.
Handling 25mm to 3600mm GRP pipe, Inspection of internal external lamination, width thickness check BARCOL hardness test, Coupling Joint gap inspection, coupling joint test Deflection checking (Desto meter) witness of lamination, bonding material (Catalyst & resin) ratio before lamination as reference ASTM 2583, ISO 14692.
Inspection on construction of welded storage tanks as per code API 650 Conducting test like Tank circularity & Verticality check, Peaking & Banding Checking on each shell course on the tanks Vacuum box test, RF pad air leak test, Roof plate leak test hydro test, Tank foundation settlement during & after hydro test as per procedure oil penetrate test of bottom and shell weld.
Personal Information
Name : OMESH KUMAR SAHU
Father's Name : Mr. B R SAHU
Sex : Male
Date of birth : 16/10/1981
Marital Status : Married
Language know : Hindi, English, Marathi
Driving License : India & United Arab Emirates (UAE)